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10000-12000 Bottles per Hour Bottled Water Filling Machine
10000-12000 Bottles per Hour Bottled Water Production Plant
This bottled water system is a fully automatic rinser filler capper machine for purified water, mineral water and non carbonated beverages packed in PET bottles from 200ml to 1500ml. It includes feeding system for empty bottles to the 24 head rotary rinser, 24 head rotary filling station with gravity filling principle, the capping unit is working with 8 head and suitable for 28mm and 30mm standard plastic caps, 8000 to 10000 bottles per hour capacity can be achieved. This bottled water filling machine is manufactured in an ISO9001 or CE certified manufacturing facility to ensure the highest standards in the industry are met. The frame is made of high quality carbon steel completely enclosed in stainless steel sheet and doors, all products contacting parts are made of SS304 or standard food package plastic, all production information and automation controls are displayed digitally. Automatic control and manual toggle adjustments are made on a PLC controlled touch- screen panel.
Empty bottles are fed on to the in-feed Air conveyor from automatic PET blowing machine or bottle unscrambler, for capacity of 10000 to 12000 bottles per hour, manual bottle feeding is not enough to catch speed of monoblock rinsing filling capping machine. Automatic PET blowing machine or bottle unscrambler is must. In-feed conveyor is made of heavy duty stainless 304 and is adjustable for different size of bottle neck. A high pressure blower is mounted on top to provide continuous stream of air to carry bottles to rinsing station.
From there bottles are carried to the rinsing section, Bottles are gripped by neck & get inverted on rinsing nozzles, Bottle gripper with fixed nozzle is made of heavy duty stainless 304 with food grade plastic pads for hygiene and sanitary purpose, A rinsing pump injects a high pressure jet of water into the bottle for a controlled period of time, Purified, ozonated or disinfected water is utilized to ensure that the incoming bottles are free from particulates and microbial contaminants. The rinse water amounts to approximately 20-25 percent of the water used in the filling operation.
Rinsed bottles are inverted again and travel straight, held by neck, to the filling station. During this stage, bottles are lifted onto filling nozzles on a cam, the filling starts, after the desired volume is achieved, filling stops. The tank of the product is made of stainless steel 304, with internal surfaces perfectly smooth and polished, The product level in the tank is controlled by an electronic sensor in order to create a pressurized fill, which is adjustable to minimize the filling time and thus maximize production. Filling nozzles can be either, 2 stage filling nozzles with a fast and slow filling cycle, or single stage. No bottle, No filling.
Filled bottles are transferred to the capping section. Caps which are loaded into the rotary hopper are lodged onto the sliding table, picked and tightened by the rotary capping machine under the capping heads. When the preset applied torque value is achieved, the magnetic clutch disengages, the chuck releases the cap and the closed container is discharged from the machine. The capper consists of an internal steel structure with stainless steel casing. Fixed components include the cap hopper, cap feeder and cam actuating capping heads.
The style air conveying system uses a positive pressure air system for transport of caps from floor level to feeder, it replaces the solution with belt conveyor which has been adopted till now in most cases. Jumbled caps are loaded in the hopper, A motorized flap at the bottom of the hopper discharges the caps into hose, in which the caps are pushed by air and conveyed along the flexible hose to the feeder. A level sensor is installed in the feeder to control movement of the air conveying system, when caps reach the desired level, the system stops, when the caps are less the level, the system starts to work.
The air conveying system is used to increase capping efficiency without taking any extra floor space on the packing line. This feature can greatly reduce your employee’s risk of falling off a ladder, climbing a platform, and loading the sorter from awkward angles. It is also less strain on your employee’s back from carrying the boxes up a ladder. This improves productivity as well as helping reduce labor cost.
The sturdy base is supported by adjustable feet and is made with heavy duty carbon steel sheathing secured to the tubular frame. The base houses the motor and drive gears. It is accessible through stainless steel removable doors. The Rinser/Filler/Capper is motorized by a single AC electric motor and controlled by an inverter, by which the machine speed can be varied depending upon the bottle size to be run.
The electric panel contains the inverter, motor starters, PLC, and other electro-mechanical components. The inverter enables the operator to vary the rate of production to synchronize the Rinser/Riller/Capper with other packaging machines running on the same line. An Emergency Stop button is mounted on front of touch screen panel.
Infeed air conveyor with Blower
Outfeed conveyor with tabletop slat chain
Automatic cap elevator/feeder
|Output Capacity||10000-12000Bottles/Hr at 500ml volume|
|Nos of Rinse Valves||24|
|Nos of Fill Heads||24|
|Nos of Cap Heads||8|
|Applicable Bottle Diameter||Φ50 mm ~Φ90 mm|
|Applicable Bottle Height||150 mm – 310 mm|
|Applicable Screw Cap Diameter||Φ25 mm ~Φ35 mm|
|Applicable Screw Cap Height||15 mm – 25 mm Screw Cap|
|Supply Voltage||220/380V 50/60HZ 3PH|
|Dimension(Without Conveyor)||2800 x 2100 x 2450 mm|
Specifications are subject to change without notice, All rights are reserved.