Automatic Linear Piston Filling Machine

Automatic Inline Piston Filler for Thin and Thick Liquids

Automatic linear piston filling machines is an extremely flexible piston fillers capable of filling accurately and rapidly a wide variety of products from low viscosity liquids to high viscosity paste or cream with or without chunks or particulates. Widely used in food industry(e.g.,paste filling machine, butter filling machine, jam filling machine, ketchup filling machine, honey filling machine, edible oil filling machine, sauce filling machine etc); household product industry(e.g.,shampoo filling machine, liquid soap filling machine, liquid detergent filling machine, hand wash filling machine etc), personal care industry(e.g.,cream filling machine, lotion filling machine, gel filling machine, perfume filling machine etc); Chemical industry(e.g., grease filling machine, lubricant filling machine etc); pharmaceutical industry(e.,g ointment filling machine, e liquid filling machine etc).

Automatic linear piston filler is designed for completely automatic, multiple position, inline dispensing of liquids and pastes in volume ranging from 5ml to 5000m per cycle. Available in 2, 4, 6, 8, 10 and 12 nozzle configurations to match specific production requirements, Dual lane option is available to increase production by 100% while preserving valuable line space.

Linear piston liquid filling machinery is manufactured with a 304 stainless steel frame, It comes standard with PLC control and touch screen HMI ensuring reliable, repeatable control with minimal operator intervention, Precision bored, heavy- walled metering cylinders dispense product at accuracy up to +/- 0.5%, High-precision, servo motor driven screw movement faster and more precise than pneumatic system, food grade stainless steel and plastics for sanitary operations or use,anodized aluminum components, plus many more features available with motorized conveyor and indexing package for integrated container handling and positioning, No container/No fill feature detects missing or mispositioned containers to prevent waste and product spillage. Unique variable, separate speed control and actuator of a dual-stage fill provides precise “no spill” control for top-off applications or filling difficult products.

Empty bottles are staged on the main drive conveyor prior to entering the piston filler. Bottles enter the filler and are counted by optical sensors to ensure the correct numbers of bottles are in position. Once in place, bottles are locked in position by the pneumatically operated bottle clamping mechanism. This ensures bottles are located correctly under each filling head to minimize under or over-fills. The filling process begins as a series of stainless steel valves descend into the bottles for fast, accurate and consistent filling. After target volume is achieved, the out-gate cylinder withdraws itself from its position and allows the filled bottles to go further on the conveyor for the sealing operations.

Wesentliche Merkmale

• Number of Fill Heads: 2,4,6,8,10,12.

• Filling Size: up to 5000ml

• Production rate 10-80Bottles/Min depends on liquid and bottles

• Heavy-duty stainless steel constructed

- Edelstahl Reservoir

• Automatic Bottling Index kit with bottle counter

- Pneumatische Schalttore (Zählung ein, Zählung aus)

- Automatisches Schwimmsystem zur Erfassung des Produktniveaus

• Easily adjustable nozzle height settings accommodate vials to gallons

- Benutzerfreundliche PLC-Steuerung mit Touchscreen-HMI

• No bottle/No fill sensor

• Bottle backup sensor (downstream) delays operation until jam is cleared

- Kann bei großen Behältern mehrere Dosen pro Behälter ausgeben

- Leicht zu reinigende Schnellverschlüsse aus Edelstahl

- Auffangwanne

- Tauchkopfdüsen für die Befüllung von unten nach oben zur Schaumreduzierung

• Neck grabbers for containers with small opening

* Die technischen Daten können ohne vorherige Ankündigung geändert werden.

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