Máquina llenadora de agua embotellada de 10000-12000 botellas por hora

Máquina llenadora de agua embotellada de 10000-12000 botellas por hora

10000-12000 Bottles per Hour Bottled Water Production Plant

Este sistema de agua embotellada es una enjuagadora-llenadora-taponadora totalmente automática para agua purificada, agua mineral y bebidas sin gas envasadas en botellas de PET de 200 ml a 1500 ml. Este sistema de agua embotellada es una máquina automática de enjuague, llenado y tapado para agua purificada, agua mineral y bebidas no carbonatadas envasadas en botellas de PET de 200 ml a 1.500 ml. Incluye un sistema de alimentación de botellas vacías a la enjuagadora rotativa de 24 cabezales, una estación de llenado rotativa de 24 cabezales con principio de llenado por gravedad. La unidad de taponado funciona con 8 cabezales y es adecuada para tapones de plástico estándar de 28 mm y 30 mm, con una capacidad de 8000 a 10000 botellas por hora. Esta máquina de llenado de agua embotellada se fabrica en una instalación de fabricación con certificación ISO9001 o CE para garantizar el cumplimiento de las normas más exigentes del sector. Esta máquina de llenado de agua embotellada se fabrica en una instalación de fabricación certificada ISO9001 o CE para garantizar que se cumplen los más altos estándares de la industria. El marco está hecho de acero al carbono de alta calidad completamente encerrado en chapa de acero inoxidable y puertas, todos los productos en contacto con las partes están hechas de SS304 o acero al carbono estándar. El bastidor está fabricado en acero al carbono de alta calidad, completamente revestido de chapa y puertas de acero inoxidable, todas las piezas que entran en contacto con el producto están fabricadas en acero inoxidable 304 o plástico estándar para envasado de alimentos, toda la información de producción y los controles de automatización se muestran digitalmente. El control automático y los ajustes manuales se realizan en un panel de pantalla táctil controlado por PLC.

Empty bottles are fed on to the in-feed Air conveyor from automatic PET blowing machine or bottle unscrambler, for capacity of 10000 to 12000 bottles per hour, manual bottle feeding is not enough to catch speed of monoblock rinsing filling capping machine. Automatic PET blowing machine or bottle unscrambler is must. In-feed conveyor is made of heavy duty stainless 304 and is adjustable for different size of bottle neck. A high pressure blower is mounted on top to provide continuous stream of air to carry bottles to rinsing station.

From there bottles are carried to the rinsing section, Bottles are gripped by neck & get inverted on rinsing nozzles, Bottle gripper with fixed nozzle is made of heavy duty stainless 304 with food grade plastic pads for hygiene and sanitary purpose, A rinsing pump injects a high pressure jet of water into the bottle for a controlled period of time, Purified, ozonated or disinfected water is utilized to ensure that the incoming bottles are free from particulates and microbial contaminants. The rinse water amounts to approximately 20-25 percent of the water used in the filling operation.

Rinsed bottles are inverted again and travel straight, held by neck, to the filling station. During this stage, bottles are lifted onto filling nozzles on a cam, the filling starts, after the desired volume is achieved, filling stops. The tank of the product is made of stainless steel 304, with internal surfaces perfectly smooth and polished, The product level in the tank is controlled by an electronic sensor in order to create a pressurized fill, which is adjustable to minimize the filling time and thus maximize production. Filling nozzles can be either, 2 stage filling nozzles with a fast and slow filling cycle, or single stage. No bottle, No filling.

Filled bottles are transferred to the capping section. Caps which are loaded into the rotary hopper are lodged onto the sliding table, picked and tightened by the rotary capping machine under the capping heads. When the preset applied torque value is achieved, the magnetic clutch disengages, the chuck releases the cap and the closed container is discharged from the machine. The capper consists of an internal steel structure with stainless steel casing. Fixed components include the cap hopper, cap feeder and cam actuating capping heads.

The style air conveying system uses a positive pressure air system for transport of caps from floor level to feeder, it replaces the solution with belt conveyor which has been adopted till now in most cases. Jumbled caps are loaded in the hopper, A motorized flap at the bottom of the hopper discharges the caps into hose, in which the caps are pushed by air and conveyed along the flexible hose to the feeder. A level sensor is installed in the feeder to control movement of the air conveying system, when caps reach the desired level, the system stops, when the caps are less the level, the system starts to work.

The air conveying system is used to increase capping efficiency without taking any extra floor space on the packing line. This feature can greatly reduce your employee’s risk of falling off a ladder, climbing a platform, and loading the sorter from awkward angles. It is also less strain on your employee’s back from carrying the boxes up a ladder. This improves productivity as well as helping reduce labor cost.

The sturdy base is supported by adjustable feet and is made with heavy duty carbon steel sheathing secured to the tubular frame. The base houses the motor and drive gears. It is accessible through stainless steel removable doors. The Rinser/Filler/Capper is motorized by a single AC electric motor and controlled by an inverter, by which the machine speed can be varied depending upon the bottle size to be run.

The electric panel contains the inverter, motor starters, PLC, and other electro-mechanical components. The inverter enables the operator to vary the rate of production to synchronize the Rinser/Riller/Capper with other packaging machines running on the same line. An Emergency Stop button is mounted on front of touch screen panel.

Accesorios

- Transportador aéreo de alimentación con soplador

- Transportador de salida con cadena de tablillas de mesa

- Elevador/alimentador automático de tapones

Especificaciones técnicas

Modelo CGF 24-24-8
Capacidad de producción 10000-12000Bottles/Hr at 500ml volume
Válvulas de enjuague 24
Nº de cabezales de llenado 24
Número de tapas 8
Diámetro de botella aplicable Φ50 mm ~Φ90 mm
Altura de la botella aplicable 150 mm - 310 mm
Diámetro del tapón roscado aplicable Φ25 mm ~Φ35 mm
Altura de la tapa del tornillo aplicable 15 mm - 25 mm Tapón roscado
Tensión de alimentación  220/380V 50/60HZ 3PH
Motor principal 3KW
Peso 4500 kgs (aprox)
Dimensiones (sin transportador) 2800 x 2100 x 2450 mm

* Especificaciones sujetas a cambios sin previo aviso, Todos los derechos reservados.

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