Máquina de enchimento de água engarrafada 10000-12000 garrafas por hora

Máquina de enchimento de água engarrafada 10000-12000 garrafas por hora

10000-12000 Bottles per Hour Bottled Water Production Plant

Este sistema de água engarrafada é uma máquina de enxaguamento, enchimento e selagem totalmente automática para água purificada, água mineral e bebidas não carbonatadas embaladas em garrafas PET de 200 ml a 1500 ml. Este sistema de água engarrafada é uma máquina de enchimento e enchimento totalmente automática para água purificada, água mineral e bebidas não carbonatadas embaladas em garrafas PET de 200ml a 1500ml. Inclui sistema de alimentação para garrafas vazias para o enxaguador rotativo de 24 cabeças, estação de enchimento rotativo de 24 cabeças com princípio de enchimento por gravidade princípio de enchimento por gravidade, a unidade de tamponamento trabalha com 8 cabeças e é adequada para tampas de plástico padrão de 28 mm e 30 mm, com capacidade de 8000 a 10000 garrafas por hora. Esta máquina de enchimento de água engarrafada é fabricada numa instalação de fabrico certificada ISO9001 ou CE para garantir que os mais elevados padrões da indústria são cumpridos. Esta máquina de enchimento de água engarrafada é fabricada numa instalação de fabrico com certificação ISO9001 ou CE para garantir o cumprimento dos mais elevados padrões da indústria. A estrutura é feita de aço-carbono de alta qualidade, completamente fechada em chapa de aço inoxidável e portas, todas as peças de contacto com os produtos são feitas de SS304 ou aço-carbono padrão. A estrutura é feita de aço-carbono de alta qualidade, completamente fechada em chapa de aço inoxidável e portas, todas as partes em contacto com os produtos são feitas de SS304 ou de plástico normalizado para embalagens de alimentos, todas as informações de produção e controlos de automação são apresentados digitalmente. O controlo automático e os ajustes manuais são efectuados num painel de ecrã tátil controlado por PLC.

Empty bottles are fed on to the in-feed Air conveyor from automatic PET blowing machine or bottle unscrambler, for capacity of 10000 to 12000 bottles per hour, manual bottle feeding is not enough to catch speed of monoblock rinsing filling capping machine. Automatic PET blowing machine or bottle unscrambler is must. In-feed conveyor is made of heavy duty stainless 304 and is adjustable for different size of bottle neck. A high pressure blower is mounted on top to provide continuous stream of air to carry bottles to rinsing station.

From there bottles are carried to the rinsing section, Bottles are gripped by neck & get inverted on rinsing nozzles, Bottle gripper with fixed nozzle is made of heavy duty stainless 304 with food grade plastic pads for hygiene and sanitary purpose, A rinsing pump injects a high pressure jet of water into the bottle for a controlled period of time, Purified, ozonated or disinfected water is utilized to ensure that the incoming bottles are free from particulates and microbial contaminants. The rinse water amounts to approximately 20-25 percent of the water used in the filling operation.

Rinsed bottles are inverted again and travel straight, held by neck, to the filling station. During this stage, bottles are lifted onto filling nozzles on a cam, the filling starts, after the desired volume is achieved, filling stops. The tank of the product is made of stainless steel 304, with internal surfaces perfectly smooth and polished, The product level in the tank is controlled by an electronic sensor in order to create a pressurized fill, which is adjustable to minimize the filling time and thus maximize production. Filling nozzles can be either, 2 stage filling nozzles with a fast and slow filling cycle, or single stage. No bottle, No filling.

Filled bottles are transferred to the capping section. Caps which are loaded into the rotary hopper are lodged onto the sliding table, picked and tightened by the rotary capping machine under the capping heads. When the preset applied torque value is achieved, the magnetic clutch disengages, the chuck releases the cap and the closed container is discharged from the machine. The capper consists of an internal steel structure with stainless steel casing. Fixed components include the cap hopper, cap feeder and cam actuating capping heads.

The style air conveying system uses a positive pressure air system for transport of caps from floor level to feeder, it replaces the solution with belt conveyor which has been adopted till now in most cases. Jumbled caps are loaded in the hopper, A motorized flap at the bottom of the hopper discharges the caps into hose, in which the caps are pushed by air and conveyed along the flexible hose to the feeder. A level sensor is installed in the feeder to control movement of the air conveying system, when caps reach the desired level, the system stops, when the caps are less the level, the system starts to work.

The air conveying system is used to increase capping efficiency without taking any extra floor space on the packing line. This feature can greatly reduce your employee’s risk of falling off a ladder, climbing a platform, and loading the sorter from awkward angles. It is also less strain on your employee’s back from carrying the boxes up a ladder. This improves productivity as well as helping reduce labor cost.

The sturdy base is supported by adjustable feet and is made with heavy duty carbon steel sheathing secured to the tubular frame. The base houses the motor and drive gears. It is accessible through stainless steel removable doors. The Rinser/Filler/Capper is motorized by a single AC electric motor and controlled by an inverter, by which the machine speed can be varied depending upon the bottle size to be run.

The electric panel contains the inverter, motor starters, PLC, and other electro-mechanical components. The inverter enables the operator to vary the rate of production to synchronize the Rinser/Riller/Capper with other packaging machines running on the same line. An Emergency Stop button is mounted on front of touch screen panel.

Accessories

• Infeed air conveyor with Blower

• Outfeed conveyor with tabletop slat chain

• Automatic cap elevator/feeder

Especificações técnicas

Modelo CGF 24-24-8
Capacidade de produção 10000-12000Bottles/Hr at 500ml volume
Nos of Rinse Valves 24
Nos of Fill Heads 24
Nos of Cap Heads 8
Applicable Bottle Diameter Φ50 mm ~Φ90 mm
Applicable Bottle Height 150 mm – 310 mm
Applicable Screw Cap Diameter Φ25 mm ~Φ35 mm
Applicable Screw Cap Height 15 mm – 25 mm Screw Cap
Supply Voltage  220/380V 50/60HZ 3PH
Main Motor 3KW
Peso 4500 kgs(approx)
Dimension(Without Conveyor) 2800 x 2100 x 2450 mm

* As especificações estão sujeitas a alterações sem aviso prévio, Todos os direitos reservados.

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