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6000-7000 Bottles per Hour Bottled Water Plant
6000-7000 Bottles per Hour Bottled Water Machine
This bottled water equipment is offered as a fully automatic monoblock rinsing filling capping machine with a high degree of flexibility and modularity, this machine allows compact and effective combinations to satisfy even the most stringent filling requirements, and designed to fill drinking water and non carbonated drinks in plastic bottles ranging from 200ml to 1500ml. This water bottle filing machine includes 16 rinsing nozzles, 16 filling heads and 5 cap head assemblies. 6000 to 7000 bottles per hour can be achieved per hour. Heavy duty frame makes this bottled water making machine run stable with less vibration, newly developed two times fill to level nozzles increase filling speed and provide precise filling for each bottle, latest technology capping head with variable torque magnetic clutches, all bottle contact parts are made of stainless steel or food grade plastic, PLC control and friendly user touch screen. It is an ideal bottled water system for small to medium sized bottle water plant.
The water bottle filling machine principle is extremely simple with an in feed air conveyor and star wheel moving containers into the rinsing turret. The rinser inverts the container and then injects a high pressure jet of water into the bottle for a controlled period of time.
The rinsed bottle is then allowed to drip before being re inverted and transferred to the filling turret. The containers are lifted on a cam, onto the nozzles, which can be either, 2 stage filling nozzles with a fast and slow filling cycle, or single stage nozzles, which then fill the bottles to the desired volume before transferring to the capping turret, The fill height is simply adjusted by adding or removing spacer rings from the nozzles. Product is generally pumped to the manifold on the filling turret in order to create a pressurized fill, which is adjustable to minimize the filling time and thus maximize production.
The filled bottle is transferred to conventional screw capping turret with variable torque magnetic clutches which is a pick and place and is supplied complete with cap unscrambler. The cap unscrambler orients the caps into its position for its final entry into chute and ultimately applied to the container. The closure orientation is achieved through the exit throat of the centrifugal sorter. The final position of the closure is to have the open side of the closure facing upward (top of the cap touching the exit throat of the spinner bowl/sorter). The closures that are not oriented properly (open side of the closure facing downward) will be blown out of the system by an airline into a discharge chamber. Capping head picks and places cap onto filled bottles and tighten it.
The style air conveying system uses a positive pressure air system for transport of caps from floor level to feeder, it replaces the solution with belt conveyor which has been adopted till now in most cases. Jumbled caps are loaded in the hopper, A motorized flap at the bottom of the hopper discharges the caps into hose, in which the caps are pushed by air and conveyed along the flexible hose to the feeder. A level sensor is installed in the feeder to control movement of the air conveying system, when caps reach the desired level, the system stops, when the caps are less the level, the system starts to work.
The air conveying system is used to increase capping efficiency without taking any extra floor space on the packing line. This feature can greatly reduce your employee’s risk of falling off a ladder, climbing a platform, and loading the sorter from awkward angles. It is also less strain on your employee’s back from carrying the boxes up a ladder. This improves productivity as well as helping reduce labor cost.
In-feed air conveyor system is used for empty bottle conveying to rinsing station by a positive pressure air system from blower. Empty bottles can be loaded on the air conveyor by hand and conveyed to rinsing station by air. Or air conveyor can be connected with blow molder or unscrambler, the blown bottles from PET blowing machine or bottles sorted by unscrambler will be conveyed to monoblock rinsing filling machine automatically.
Infeed air conveyor with Blower
Outfeed conveyor with tabletop slat chain
Automatic cap elevator/feeder
|Output Capacity||6000-7000Bottles/Hr at 500ml volume|
|Nos of Rinse Valves||16|
|Nos of Fill Heads||16|
|Nos of Cap Heads||5|
|Applicable Bottle Diameter||Φ50 mm ~Φ90 mm|
|Applicable Bottle Height||150 mm – 310 mm|
|Applicable Screw Cap Diameter||Φ25 mm ~Φ35 mm|
|Applicable Screw Cap Height||15 mm – 25 mm Screw Cap|
|Supply Voltage||220/380V 50/60HZ 3PH|
|Dimension(Without Conveyor)||2500 x 1800 x 2250 mm|
Specifications are subject to change without notice, All rights are reserved.